Firenock: Aerovane Jig

Aerovane Jig & Accessories

Aerovane Jig user manual in pdf

    Aerovane Jig is an advanced piece of equipment to do fletching /re-fletching job and is the only jig that can unleash the full potential of what Aerovane can do.  Aerovane Jig not only can fletch Aerovane perfectly, but can also fletch other vanes perfectly.  Like other Firenock products, Aerovane Jig can be customized with Firenock genuine accessories to fit your needs.  Aerovane Jig accessory offering currently are Laser Alignment Module, 2 Index Plug, 7 Index Plug, Adjustable Chuck, Adjustable hook, Arrow Water Leveler, Long Feather Adapter, Production Neck, 4 way Adjustable neck, Aerovane Jig Bag as well as Instant Adhesive AG0600 and AGOGEL to let you fletch / refletch perfectly, easily, and quickly.

High Precision - Accurate up to 1/72° per Fletch
    One of the main features of the Aerovane Jig is the Aerovane Jig Index Plug to ensure high precision Fletching even with bare eyes.  The index plug is a machined piece of Aluminum and level 3 Anodized for precision and durability and it is supported by two ABEC#5 ceramic ball bearings on the jig body for smooth operation and perfect alignment within 1/72° accurate.  Meanwhile, the arrow support hook is equipped with 2 ball bearings for precision and smooth operation.  For the arrow chuck, it is equipped with Triple O-rings system plus a wedge design to ensure perfect arrow holding while fletching. On the jig body, the clamp mount is a dual magnet design which each magnet is supported by an independent 1mm per turn CNC machined screw  In this way, the magnet height can be fine adjusted and it can be locked via an Allen key.  With the above design, this jig will give you the confident to fletch your arrows with repeatable accuracy.

Versatile arrow compatibility
    To allow Aerovane Jig to fit different sizes of shafts, an interchangeable precision chuck and hook system was developed. Firenock Aerovane Jig offers 10 chucks (9 fixed + 1 adjustable) and 4 hooks (3 slide + 1 adjustable).  The chuck body is tapered and precisely machined to ensure zero play between chuck and index plug and the chuck pin is made of 303 stainless with 3 O-rings (except for pin nock chuck which uses a clamp fit) to ensure perfect alignment and solid grabbing of arrows.  The arrow support hooks are made of Aluminum, precision machined and anodized in different color for easy size identification and are fitted with ball bearings and brass shoulder bolts for smooth operation and zero tolerance.

Photo shown 8 fixed chuck (from Left to Right): 0.315" (new), 0.300", 0.285", 0.244", 0.235", 0.202", 0.166", Pin Chuck & Nock Chuck (new).

Associated hook for compatible arrows or Firenock polycarbonate nock:

  • Gold hook for 0.297" - 0.303" ID to fit Gild Tip 22 series arrow ands common cross bow arrows, Firenock D, D2, F, J, M, Q, V style.
  • Black hook for 0.240" - 0.248" ID such as Gold Tip, Carbon Express, Firenock S, E style.
  • Red hook for 0.200" - 0.205" ID such as Axis, Trophy Ridge, Firenock A, G style.
  • Adjustable hook to refletch almost all sizes of shafts (recommended to use with Firenock Arrow Water Leveler).
Note: All slide hooks can slide to the right to allow an offset of up to 1.5 degree.  This design allows you to do offset without the need to adjust the magnet and your offset will still be accurate (+/- 0.25 degree due to eyeballing).  Meanwhile, the adjustable hook has laser marking to ensure accurate adjustment.  FYI, the offset ability is great for those who shoot slower speed arrows and/or use other vanes besides Aerovane.

    For those who want maximum flexibility, an adjustable chuck and hook system is available as an optional accessory to cover 0.115" to 0.667".  The video for installation of adjustable chuck and hook is available below.

Fletching Index
    The Aerovane Jig comes with a 3 index as its standard configuration which allows one to fletch either a 2 or 3 vane configuration perfectly.  The 3 index provides index points at 0, 120 and 240 degree.  Firenock also offers a 7 index which the index points are 0, 60, 90, 120, 180, 240, and 270 degree.  The 7 index allows one to do different vane configurations, even for crossbow bolts.  Below are 2 examples of 4 vane configurations fletched with the 7 index.

Aerovane Stainless Clamp
    A lot of magnetic based clamps are available for sale on the market, however none of them can satisfy today's archers and can give you excellent fletching results.  In response to this issue, Firenock built Aerovane Clamp.  Aerovane Clamp works similar to other clamps, but Aerovane clamp is made of high precision die cast 303 stainless steel and then machined with a straightness up to 0.001".  For the pivot point, Aerovane Clamp is installed with zirconia ABEC#5 Ceramic ball bearings for smooth operation, precision and durability.  The clamp extra thick spring system with self alignment capability gives a good hold of any vane even if the vane does not have an air channel like Aerovane does.  Comparing with other clamps, Aerovane Clamp is shorter in order to fit today's popular short vane (as long as 3.7").  With Aerovane Clamp, perfect straight fletching every time is made possible and can be done easily.
Note: Aerovane Clamp is a straight clamp which can do offset via slide hook, but cannot do helical fletch.  Aerovane Jig can work with clamps such as Bitzenburger, Grayling, or Martin. Below is an Aerovane Jig with a helical and a straight Bitzenburger clamp with modification (the clamp needs to be shaved from the top in order o fit on Aerovane Jig dual magnet system).

Neck/Support for Professional/ Enthusiast / Production
    In production environment, 4 way adjustment neck may not be necessary.  Thus Firenock offers solid 303 machined stainless steel neck to mount your Aerovane Jig easily on a fletching turntable.  The 4 way adjustable neck allows you to achieve optimum angle and position while you are using your Aerovane Jig on a coffee table or a workbench and the solid black anodized Aluminum base aims to provide stable operation at home or in the field.
    Photo below shown Aerovane Jig with adjustable chuck and adjustable hook mounted on production neck (top left), and the remaining 3 photos shown the Aerovane Jig with adjustable neck positioning at different angles.

Aerovane Arrow Water Leveler
    In any bow set up especially using low viscosity glue, a precision water level is important to ensure your arrow is level.  That is why Firenock offers Arrow Water leveler.  It is a piece of machined Aluminum with 4 ball bearings and a brass knob.  It has an open design so you can put the leveler on your arrow easily.  The 4 ball bearings allow the leveler to hold and swing smoothly on the arrow without wobble and make finding the balanced point easy.

Laser Alignment Module for Perfect Re-fletching
    Aerovane Laser Alignment Module was developed to make alignment, fletching and re-fletching easy.  The high precision 3 lens optic system of Laser Alignment Module emits a straight thin red laser (0.25 - 0.55mm width), thus you can check whether your jig is set up correctly and your vane is aligned perfectly with arrow and clamp.  The laser also allows you to re-align an arrow as well as to re-fletch your vane with your bare eyes only with an accuracy up to 1/4 to 1/16 of a degree.
    Below photo shown Aerovane Jig with Laser Alignment Module and the straight laser was shining parallel through the vane, arrow shaft, and jig center groove to ensure perfect alignment.

Long Vane/Feather Adapter
    Aerovane Jig Long Feather Adapter makes Aerovane Jig able to handle long vanes and feathers up to 5.25 inches.  The adapter is designed to work with all hooks and chucks which make it a perfect companion accessory for Aerovane Jig and make Aerovane Jig a good tool for shop.

Aerovane Jig Deluxe Carrying Case
    The Aerovane Jig Bag is made with rip-stop fabric and fitted with water cut foam and large size zippers to protect your jig and for ease of use.  The water cut foam is proudly American made in Iowa and is custom made to securely hold Aerovane Jig and its accessory in place.  The bag can even separately into 2 pieces via a zipper, thus you can take what is required for your trip.

Aerovane Jig Set and Accessories

Complete List of Aerovane Jig Set and Accessories

Code MSRP Details
  AVJGUS $899.95  

 Ultimate Set: Includes the jig, 4-way adjustable neck, base, clamp, 9 fixed chucks, 3 slide hooks, feather adapter, adjustable chuck, adjustable hook, laser, water level, with Aerovane Jig bag, a bottle of AG0600 glue and 4-oz acetone proof bottle

AVJGUS+ $,1050.95  

 Ultimate Set Plus: Includes everything in Ultimate Set, plus an 2nd jig body with 7 index, hook knob, and with adjustable chuck pre-installed on the 2nd body (eMail or call for availablilty)

AVJGEU $379.95  

 Enthusiast Set: Includes the jig, 4-way adjustable neck, base, clamp, 1 fixed chuck, and 1 slide hook, no case.

AVJGBJ $164.95  

 Basic Set: Jig with 3 index, 1 fixed chuck, and 1 slide hook

AVJG7I  Optional  

 Add $10.00 when ordering a jig or pay $40.00 to send your jig in for upgrade ($40.00 included shipping back to the customer and this upgrade is only available in North America)

AVJGFA $24.95  

 Long Feather Adapter: To accept 5" feather and vanes longer than the usual 3.75"

AVJGLA $149.95  

 Laser Alignment Module: Line laser alignment for precision fletching or re-fletching

AVJGNE $99.95  

 Adjustable Neck: 4 -way adjustable neck

AVJGPN $19.95  

 Production neck: Stainless steel production neck

AVJGBP $39.95  

 Aerovane Jig Base: To be used with production neck or the 4-way adjustable neck

AVJGCS $79.95  

 Aerovane Clamp: 303 Stainless steel clamp with extra large metal embedded for extra magnetic adhesion

AVJGWL $24.95  

 Arrow Water Leveler: To indicate whether the arrow is level perfectly before gluing

AVJGDC $109.95  

 Deluxe Case: Carrying case with water cut foam for best protection and storage

AVJGAC $135.95  

 Adjustable Chuck: 3 finger chuck to accept 0.115" to 0.667" size arrow/bolt (soon to be discountinued)

AVC166 $9.95  

 Fixed Chuck for G style nock arrow with 0.164”-0.168” ID

AVC204 $9.95  

 Fixed Chuck for A Style (X nock) with 0.202”-0.204” ID

AVC235 $9.95  

 Fixed Chuck for E style (H nock) with 0.225”-0.235” ID

AVC244 $9.95  

 Fixed Chuck for S style (S nock) with 0.240”-0.250” ID

AVC285 $9.95  

 Fixed Chuck for Y style / Carbon Express crossbow arrow with 0.283”-0.288” ID

AVC300 $9.95  

 Fixed Chuck for V/D/J/Q style arrow/bolt with 0.297”-0.303” ID

AVC315 $9.95  

 Fixed Chuck for 23/64" Class arrow with 0.312”-0.317” ID

AVCPIN $9.95  

 Pin nock chuck for Pin nock

AVCNOC $9.95  

 Nock chuck for glue on Nock

AVJGAH $44.95  

 Adjustable Hook: To accept most size arrows/bolts (a Flange ball bearing was added at the base)

ASH204 $14.95  

 Slide Hook for 0.165”-0.235” ID size arrow

ASH244 $14.95  

 Slide Hook for 0.244”-0.248” ID size arrow

ASH300 $14.95  

 Slide Hook for 0.296"-0.306” ID size arrow/bolt